What is the process flow of the headband wig?

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What is the process flow of the headband wig?


1.Raw material warehouse: raw material storage-raw material selection-picking white strips-distribution-out of storage.


2.Pretreatment: The pretreatment of raw materials is the process of producing and processing colored hair, removing scales, impurities and dyeing the required color.

Pre-treatment process: hair discharge-over acid-neutralization-bleaching-washing and neutralization-dyeing-shampoo-soaking-grate-loading and drying


3. Color hair warehouse: The color hair that has been pre-processed is stored in the warehouse-distribution-inspection and distribution-delivery to the workshop for production.

  4. Dispatch: After picking up the material in the color hair library, the various colors and sizes are mixed evenly according to the required proportions to make a hair handle.

Process: Measuring-loosening the handles-inverting short-making the shots-picking the lines-dividing the handles.


5. Three lines: color separation-three lines of curtains-comb through-clean the hair ball. (Need to check the length of the arranged curtains and hair length dimensions are qualified)


6. Post-processing: shampoo-soaking oil-dehydration-soaking hand feel oil-drying.

7. Beauty: down hair - press H - press RT - matching - roll tube

①Fuzzing: At a temperature of 140 degrees, place 2 curtains on the heating plate of the machine, comb back and forth with a comb to make the short hair retract, and then iron the long length of the warped hair on both sides. The main function is to increase the volume of the hair.

②Press H: After the tube is rolled up, the temperature is 140 degrees, the spring is neatly placed on the machine, and the hair is stepped on and the hair is not pressed or warped. The main function is to increase the volume of the hair.

③Press ART: After the tube is rolled up, the temperature is 140 degrees, the mainspring is neatly placed on the machine, and the hair is stepped on and the hair is not slanted or warped. The main function is to increase the volume of the hair, which is generally used at the back of the headgear. 


8.Manual: The process of making various curvatures manually according to the requirements of the product specifications: manual is divided into: twisting two braids, braiding three braids, and winding pipes.


9. Hand-knitting: According to the hand-knitting design drawings, draw the hand-knitting template against the cap net, set the cap net flat, and weave the hair on the cap leather according to the size according to the hand-knit distribution on the drawing.


10. High needle: According to the requirements of the product specification, the process of turning the coiled hair of different sizes on the hood, the main attention is:

     ①Identify the various symbols on the product specification and ensure that the line used is the correct color.

     ②Don't pull the net too hard during the process of the car hair to prevent the cap net from deforming.

     ③The number of cars should be accurate, the front nets on both sides should be slightly curved, the flower nets should be flat, the nets should not be retracted, the ears and the edge positions should be in place, neat, and the length should be the same.


12.Completion: According to the instructions of the product specification, make the corresponding care and trimming, so as to be the same as the product specification.

13.Packing: complete the finished cargo sleeve net into the packaging materials.

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2021-09-11